Workplace Ergonomics

Manufacturing Industry Use Case

Prevent workplace injuries with ergonomic assessments, workstation evaluations, injury prevention programs, and employee wellness tracking.

The Challenge

Manufacturing facilities face high rates of musculoskeletal disorders, repetitive strain injuries, and workplace ergonomic issues that impact employee health and productivity.

Common Pain Points:

  • • High rates of musculoskeletal disorders (MSDs)
  • • Repetitive strain injuries from poor workstation design
  • • Manual ergonomic assessments are time-consuming
  • • No systematic tracking of ergonomic improvements
  • • Employee wellness programs lack data-driven insights
  • • Difficult to measure ROI of ergonomic interventions

Traditional vs. Digital Approach

×

Traditional Manual Process

  • • 2-3 hours per ergonomic assessment
  • • Paper-based evaluation forms
  • • No systematic tracking
  • • Reactive injury management

Algus Digital Solution

  • • 30-45 minutes per assessment
  • • Digital evaluation with photos
  • • Systematic improvement tracking
  • • Proactive injury prevention

The Algus Solution

Our comprehensive ergonomic solution provides digital assessment tools, workstation evaluations, injury prevention programs, and employee wellness tracking.

Digital Ergonomic Assessments

Comprehensive ergonomic evaluation templates with risk scoring, photo documentation, and improvement recommendations.

  • • Standardized assessment templates
  • • Risk scoring algorithms
  • • Photo documentation
  • • Improvement recommendations

Workstation Evaluations

Systematic workstation assessments with posture analysis, equipment evaluation, and ergonomic risk identification.

  • • Posture analysis tools
  • • Equipment evaluation
  • • Risk identification
  • • Before/after comparisons

Injury Prevention Programs

Proactive injury prevention with early intervention tracking, wellness programs, and employee health monitoring.

  • • Early intervention tracking
  • • Wellness program management
  • • Health monitoring
  • • Preventive measures

Employee Wellness Tracking

Track employee wellness metrics, injury trends, and program effectiveness with comprehensive analytics.

  • • Wellness metrics tracking
  • • Injury trend analysis
  • • Program effectiveness
  • • Health scorecards

Ergonomic Training

Comprehensive ergonomic training programs with proper lifting techniques, posture awareness, and workstation setup.

  • • Lifting technique training
  • • Posture awareness programs
  • • Workstation setup guidance
  • • Certification tracking
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Ergonomic Analytics

Real-time dashboards with injury rates, risk trends, and program ROI metrics for data-driven ergonomic management.

  • • Injury rate dashboards
  • • Risk trend analysis
  • • Program ROI metrics
  • • Predictive insights
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Task & Action Management

Convert assessment findings into ergonomic improvement tasks with assignment, tracking, and completion workflows.

  • • Ergonomic improvement tasks
  • • Task assignment and tracking
  • • Priority-based workflows
  • • Completion verification
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Issue Management

Track and resolve ergonomic issues, injury reports, and workstation problems with QR code reporting and priority assignment.

  • • QR code issue reporting
  • • Ergonomic issue tracking
  • • Priority-based resolution
  • • Issue history and analytics
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Document Management

Organize ergonomic guidelines, assessment reports, training materials, and compliance documentation.

  • • Ergonomic guideline storage
  • • Assessment report library
  • • Training material management
  • • Compliance documentation
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Workflow & Approval

Automate ergonomic improvement approvals, equipment purchase workflows, and program implementation processes.

  • • Improvement approval workflows
  • • Equipment purchase processes
  • • Multi-level approvals
  • • Automated notifications
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Implementation Example

See how a typical ergonomic assessment and improvement process works with Algus.

Ergonomic Improvement Workflow

1

Ergonomic Assessment

Ergonomic specialist conducts digital assessment using mobile app with risk scoring

2

Risk Identification

System identifies ergonomic risks and generates improvement recommendations

3

Task Creation

System automatically creates improvement tasks with priority levels and assignments

4

Workstation Modification

Facilities team implements ergonomic improvements with approval workflows

5

Follow-Up Assessment

Post-modification assessment verifies improvement effectiveness and risk reduction

6

Analytics & Reporting

Track injury reduction, program effectiveness, and ROI with comprehensive analytics

ROI Benefits

Measurable improvements in employee health, productivity, and cost reduction.

75%

Faster Assessments

From 2-3 hours to 30-45 minutes per assessment

50%

Reduction in MSD Injuries

Proactive ergonomic management and early intervention

$1.2M

Annual Cost Savings

Reduced workers' compensation and lost productivity costs

30%

Productivity Increase

Improved employee comfort and reduced fatigue

Customer Success Story

See how a manufacturing company reduced workplace injuries with comprehensive ergonomic management.

Large Manufacturing Facility

Challenge:

High rates of musculoskeletal disorders affecting 15% of workforce with $2M annual workers' compensation costs.

Solution:

Implemented Algus with comprehensive ergonomic assessment program, workstation evaluations, and employee wellness tracking.

Results:

  • • 50% reduction in MSD injuries
  • • 75% faster ergonomic assessments
  • • $1.2M annual cost savings
  • • 30% improvement in productivity

Key Implementation Features:

  • • Digital ergonomic assessment templates
  • • Workstation evaluation tools
  • • Automated task creation for improvements
  • • Employee wellness tracking
  • • Real-time injury analytics
  • • Mobile app for field assessments

Ready to transform your operations?

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